wire rod shot blasting machine

Application introduction

QPY5500 wire rod shot blasting machine is a special equipment for cleaning wire coil, mainly used for shot blasting of carbon steel, stainless steel and other alloy coils to remove the oxide and dirt on the surface of wire, so that the surface of the workpiece shows metal color, to improve the surface quality of the workpiece and meet the production process requirements of the subsequent process.

    The working principle is to use the high-speed rotating shot blasting wheel in the high-efficiency shot blasting machine to accelerate the spherical or angular projectile of a certain diameter to a speed of 75~100m/s with the help of the high-speed rotating blade in the shot blasting wheel, and directional shooting to the surface of the wire rod, relying on the kinetic energy of the projectile to destroy or break the oxide and scale layer on the surface of the workpiece. And through the pellet slag processor to separate the steel pellet and rust slag, rust slag completely remove the mechanical equipment.

     After shot blasting, all the surface rust removal grades of the workpiece reach Sa2.0-2.5

    Wire shot blasting machine is suitable for shot blasting to remove the oxide and scale on the surface of the steel wire before drawing, so that the surface of the steel wire can obtain a good cleaning effect, while eliminating the internal stress of the steel wire, improving the fatigue strength of the steel wire surface, extending the service life, eliminating the environmental pollution caused by pickling and rust removal of the wire and the damage caused to the human body. It has the characteristics of economy, environmental protection and high efficiency.

    The equipment adopts the unique "switch gate + double cantilever shaft" to carry the disk round wire, and realizes the double-station working mode, which greatly improves the production capacity of the equipment. The cantilever shaft is made of special alloy steel, which makes the composite action of "up and down + left and right swing + positive and negative rotation" in the process of shot blasting to achieve the effect of thorough cleaning. The reasonable arrangement of the shot blasting device makes both the inner and outer surfaces of the disk round wire can be effectively hit by the projectile. PLC control, easy and reliable operation. Suitable for steel structural parts and castings surface cleaning and strengthening, more suitable for thick billet surface rust and surface oxide cleaning, widely used in casting, forging, machinery, iron and steel industry.

Technical parameter

Product advantage

The machine has the advantages of short deoxidizing time, low running cost, high efficiency, meeting the requirements of environmental protection, and achieving the effect of removing the oxide without pickling

Specific characteristics

1, the use of the current international popular double station design, while cleaning the disk circle at the same time the outside station to complete the preparation work. Production efficiency is twice as high as that of the single-station design.

    2, compared with pickling, disk shot blasting cleaning, not only pollution-free, but also can significantly improve the internal quality of steel bars, eliminate

Internal stress, improve the fatigue resistance, this method should be the ideal choice for future disc cleaning.

    3, compared with a single wire cleaning machine, the disc cleaning machine shot blasting efficiency is high, eliminating the unwinding and winding device of the wire cleaning machine, although the early investment is relatively high, but the input-output ratio is a single wire cleaning machine can not be compared.

    4, the use of special shot blasting device and special shot blasting device layout, cleaning effect is better than imported similar products.

    5, the use of a unique door design, the mandrel surface according to the specific law of distribution of a specific number of convex, the door is closed through the mandrel rotation, the coil evenly spread and make the up and down vibration, so that the coil is fully thrown, eliminate the dead Angle of throwing.

    6, the use of double lifting and double separation mechanism design, so that the separation of pellets is cleaner, the distribution of pellets is more reasonable, to ensure the cleaning effect.

    7, electrical control components are mainly imported high-quality components, stable and reliable performance.

    8. The input cost of the whole machine is lower, only about 1/5 of similar imported products, and the maintenance cost is low, and the after-sales service is timely.

    9, the traditional rod shot blasting rust removal is mostly a single line through the form, low efficiency, poor rust removal effect, coupled with the limitation of industrial manufacturing level, in addition to the ability to remove the iron sheet is far less than pickling. On the one hand, the waste acid, washing water and toxic gas produced by pickling can not be cured to the environment, and increase the consumption of metal materials; On the other hand, improper operation will cause defects such as pitting and hydrogen embrittlement on the steel wire surface and reduce the yield. This machine is simple to operate, efficient and environmental protection, solve the environmental bottleneck of enterprise development, is an ideal choice for cold drawing industry instead of pickling.